PVC Door Panel Production Line

The PVC door panel production line manufactures lightweight, durable hollow or foam-core door skins through continuous extrusion. It processes PVC compound with stabilizers and foaming agents, forming panels with smooth surfaces and internal reinforcement structures. The line integrates extrusion, calibration, cooling, embossing, and cutting to produce ready-to-assemble door components for residential and commercial applications.

1.High-Efficiency Co-Extrusion Technology

Our line features advanced co-extrusion capability, simultaneously producing a solid skin layer and foamed core. This creates lightweight panels with density as low as 0.5-0.7 g/cm³ while maintaining high surface hardness and impact resistance, reducing material costs by 20-30%.

2.Precision Multi-Channel Die Design

The specialized flow channel die ensures uniform material distribution across wide panels up to 1200mm. It maintains thickness tolerance within ±0.2mm.

3.Integrated Vacuum Calibration & Cooling

Multi-stage vacuum sizing tables and precision cooling tanks ensure perfect panel flatness and dimensional stability. The system achieves production speeds of 2-4 meters/minute with minimal warpage (<0.5%), ensuring consistent quality for door manufacturing.

4.Online Embossing & Surface Texturing

In-line embossing units create realistic wood grain, leather, or abstract patterns with texture depth controlled within 0.1-0.4mm. The textured surface enhances aesthetic appeal and provides better paint or laminate adhesion for subsequent finishing processes.

5.Automated Cutting & Stacking System

Servo-driven flying saws achieve cutting length accuracy within ±0.5mm, while automatic stackers neatly organize finished panels. This automation reduces labor requirements by 60% and minimizes handling damage during production.

1.Interior doors: WPC door panels are beautiful, have good axial insulation, and can be used in bedrooms, living rooms and other rooms. It has good waterproof and moisture-proof properties, especially suitable for applications in moisture-prone areas such as kitchens and bathrooms.

2. Commercial Building Support: Suitable for shopping malls, hotels, office buildings, chain stores and other commercial spaces, mass-produced high-hardness door panels can cope with frequent use, uniform specifications and customized design, take into account the standardization and brand characteristics of commercial projects, and help you implement quickly.