Engineered for continuous production of interlocking wall and ceiling panels, this line delivers stable dimensions, smooth surfaces, and consistent color. It suits residential, commercial, and hygienic interiors where fast installation and easy cleaning matter. From engineering to installation and training, we provide a turnkey setup that speeds start-up, raises yield, and stabilizes quality.
Finishes include matte, high-gloss, embossed, hot-stamped, and laminated wood/marble patterns. These options can be configured on a PVC wall panel extrusion line or on this system to match your product mix.
The line processes rigid PVC formulations with CaCO3 fillers, impact modifiers, and stabilizers. Co-extruded cap layers improve UV and scratch resistance. Edge-trim is recyclable. Process recipes are preloaded and tuned to your panel making setup.
A conical twin-screw extruder feeds a precision die and multi-chamber vacuum calibration table, followed by haul-off, online cutting, and stacking. Optional embossing, printing, hot stamping, and lamination enable in-line finishing to reduce secondary steps.
High-torque screws gel PVC efficiently at lower melt temperatures to protect color and mechanics. Gravimetric dosing and closed-loop temperature control keep output stable and panel weight consistent.
Uniform-flow dies and vacuum calibration ensure flatness, sharp edges, and a tight interlock fit. Quick-change lips shorten changeovers.
A synchronized caterpillar haul-off with fly-saw or guillotine cutting and automatic stacking minimizes cycle loss and improves safety. Closed-loop speed matching holds length tolerances.
Corona and primer units improve adhesion. Add lamination, hot stamping, or digital/roller printing for custom patterns and premium decorative effects.
Add a thin UV- and scratch-resistant cap for high-traffic interiors or semi-outdoor soffits.
The control system monitors melt pressure and temperature, screw torque, energy, and speed for data-driven adjustments.
Operators select validated recipes by SKU. The PLC adjusts temperatures, vacuum, and speed to maintain thickness and weight. Batch data is logged for traceability.
High-efficiency heaters, ABB inverters, and standby modes reduce energy per kilogram. Dashboards visualize uptime, scrap, and throughput to lower cost per panel.
Compact system for 200 mm panels with flexible laminations; approx. 120–160 kg/h. Good for startups and short runs.
Mainstream choice for 200–250 mm; approx. 180–260 kg/h. Supports online hot stamping and quick-change tooling.
For 250–300 mm; approx. 280–350 kg/h. Optimized for co-extrusion and extended calibration.
Engineers assess your formulations and SKUs, then configure dosing, tooling, and finishing to meet targets and budget.
Factory acceptance tests use your PVC compound and laminates to validate output, surface quality, and interlock fit before shipment.
On-site installation, operator training, remote diagnostics, and spare parts help shorten ramp-up and keep uptime high.
CE-compliant line built in an ISO 9001:2015 facility. Proprietary thermal management supports stable start-up and shutdown. Siemens PLC/HMI, ABB drives, and trusted pneumatics and sensors aid reliability and serviceability.
Source factory with in-house machining and controlled supply chain offers strong cost-performance. Capacity exceeds 120 complete lines annually. Typical lead time is within 60 days. Located in Kunshan near Shanghai/Suzhou for rapid shipping via Shanghai/Ningbo ports.
Suitable for living rooms, kitchens, bathrooms, corridors, retail areas, lobbies, cleanrooms, and food-grade spaces that require easy-clean cladding and fast installation.
Also known as a PVC ceiling panel production line, PVC wall panel line, PVC panel making machine, or PVC decorative panel line. All are supported, including hollow and co-extruded panels.
Q: How do I choose a model?
A: Match your target width and output. SJSZ51/105 fits 200 mm and 120–160 kg/h. SJSZ65/132 covers 200–250 mm at 180–260 kg/h. SJSZ80/156 handles 250–300 mm at 280–350 kg/h.
Q: Can I add lamination and hot stamping later?
A: Yes. Finishing modules are modular and can be added in-line to reduce secondary steps.
Q: What about energy use?
A: High-efficiency heaters and ABB inverters, plus standby modes and dashboards, help lower energy per kilogram and improve OEE.
Request a layout review or quote, or schedule a material trial with our engineering team.