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Product Introduction
The 65/132 UPVC window profile extrusion line is designed for high-volume production. It processes UPVC compound into precise window frames through extrusion, calibration, cooling, and cutting. Key functions include automated feeding, precise temperature control, and synchronized haul-off. This line ensures consistent, high-strength profiles for energy-efficient windows, featuring stable output and user-friendly operation.
Product Advantage
1. High-Efficiency Extrusion with Superior Stability
1. Our line is powered by a robust 65/132 parallel twin-screw extruder. Its optimized screw design 1. ensures uniform plasticization and stable, high-volume output. With a powerful gearbox and 1. integrated cooling, it maintains consistent performance for 24/7 operation, achieving a proven 1. output speed of 1. 4-6 meters per minute1. for maximum productivity.
Precision Sizing and Cooling System
The multi-stage vacuum calibration table and closed-loop cooling system guarantee precise profile dimensions and minimal deformation. Advanced calibration technology ensures excellent surface finish and dimensional accuracy, with tolerances within ±0.1mm, resulting in high-strength profiles ready for assembly.
Fully Automated Synchronized Control
Integrated PLC automation synchronizes the entire process from extrusion to cutting. The user-friendly HMI allows for easy parameter setup. Servo-driven haul-off and a dual-miter saw work in unison, achieving cutting length accuracy of ±0.5mm, ensuring consistency and reducing manual intervention.
Energy-Saving Design for Lower OPEX
Featuring high-efficiency electromagnetic heating (or optimized barrel zones), the line reduces energy consumption by 20-30% compared to conventional heaters. The centralized material feeding and recycled water cooling system further lower operating costs, providing a cost-effective UPVC profile manufacturing solution.
Technical Parameters
| Model | SJZ 65/132 Suitable for high-calcium products |
| Extrusion motor power | 37kW/h |
| Production speed | 6-12 meters/minute |
| Panel width | (Adjustable via die) |
| Heating zones | 7-12 heating zones per extruder (PID temperature control) |
| Cooling method | Multi-stage vacuum calibration + water spray cooling |
| Electrical companies | Inovance, Fuji, Schneider Electric, Siemens |
Product Uses
1. Mainstream Residential & Commercial Window Fabrication
This line excels in mass-producing standard and customized UPVC window profiles for apartments, offices, and hotels. It ensures consistent quality for frames, sashes, and glazing beads, supporting high-volume orders with repeatable precision and smooth surface finishes.
2. Energy-Efficient and Soundproof Window Systems
Ideal for manufacturing multi-chambered profiles used in high-performance energy-saving windows. The precise extrusion and cooling ensure excellent thermal insulation and structural integrity, meeting stringent standards for passive house and noise-reduction projects.
3. Door and Partition Profile Production
Beyond windows, the line efficiently produces robust UPVC profiles for sliding doors, balcony doors, and interior partitions. Its stability allows for thicker, wider profiles required in door systems, maintaining strength and dimensional accuracy.
FAQ
