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Product Introduction
Our PVC Ceiling Panel Production Line is a fully automated, high-efficiency manufacturing system designed for mass-producing high-quality PVC ceiling panels. It integrates advanced extrusion, precise vacuum calibration, automated cutting, and stacking technologies to ensure consistent product dimensions, smooth surfaces, and excellent durability. The line supports the production of various ceiling panel styles, including plain, wood-grain, and decorative designs, widely used in residential, commercial, and industrial interiors. With its energy-efficient operation, user-friendly controls, and minimal maintenance requirements, this production line enables manufacturers to achieve stable output, reduce labor costs, and meet diverse market demands for modern ceiling solutions.
Product Advantage
Our production line excels in delivering high-quality PVC ceiling panels through advanced engineering and smart automation. It ensures precision, energy efficiency, and versatility, empowering manufacturers to meet diverse market demands with consistent output and minimal operational cost.
1. High-Precision Co-Extrusion System
Featuring dual-layer co-extrusion, the line bonds a wear-resistant surface with a rigid PVC core. This ensures superior finish and consistent quality, with panel thickness tolerance controlled within ±0.15 mm. Output speeds reach 8–12 m/min for high productivity.
2. Automated Intelligent Control
Equipped with a Siemens PLC and touchscreen HMI, the system enables real-time monitoring and precise adjustment of temperature, speed, and pressure. Automated feedback loops maintain stability, reducing manual intervention and boosting operational consistency.
3. Energy-Efficient Performance
Incorporating frequency-conversion drives and optimized thermal management, the line cuts energy use by over 18% compared to conventional setups. This sustainable design lowers running costs while supporting continuous production cycles.
4. Quick-Change Versatility
The line supports fast mold and profile changes, allowing switch between plain, wood-grain, or decorative panels in under 30 minutes. This flexibility helps manufacturers quickly adapt to varying customer and project requirements.
5. Integrated Cutting & Stacking
A servo-driven cutting unit ensures accuracy within ±0.4 mm, while an automated stacker organizes panels into neat bundles. This end-to-end automation minimizes handling, reduces labor, and maintains product integrity throughout.
Technical Parameters
| Model | SJZ 65/132 |
| Extrusion Motor Power | 37kW/h |
| Production Speed | 6-12 meters/minute |
| Panel Width | (Adjustable via die) |
| Heating Zones | 7-12 heating zones per extruder (PID temperature control) |
| Cooling Method | Multi-stage vacuum calibration + water spray cooling |
| Electrical Companies | Inovance, Fuji, Schneider Electric, Siemens |
Product Uses
1 Residential Interiors
Widely used in living rooms, bedrooms, and kitchens for a clean, modern look. Their moisture resistance makes them perfect for bathrooms, offering a durable and mold-resistant alternative to traditional materials.
2 Commercial & Office Spaces
Ideal for retail stores, offices, and hotels. The panels provide a professional aesthetic, are easy to install over existing ceilings, and can integrate lighting and ventilation systems seamlessly.
3 Healthcare & Educational Facilities
Suited for hospitals, clinics, and schools due to their hygienic, non-porous surface that is easy to clean and disinfect. They contribute to maintaining a sterile and healthy indoor environment.
4 Hospitality & Entertainment Venues
Used in restaurants, cafes, and cinema lobbies. Available in various designs and colors, they allow for creative interior décor while being easy to maintain in high-traffic areas.
5 Industrial & Utility Areas
Applied in clean rooms, warehouses, and basements. The panels offer a cost-effective way to conceal pipes and wiring while providing a bright, reflective surface that improves light distribution.
Product Operate Guide
FAQ
