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HDPE Pipe Extrusion Line

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Product Introduction

PE pipes (Polyethylene pipes) are high-performance thermoplastic pipes widely used in municipal engineering, construction, agriculture, and industrial piping systems.

Made from high-density polyethylene (HDPE) materials such as PE80 and PE100, these pipes are known for light weight, chemical resistance, excellent toughness, and long-term durability.

They are suitable for urban water supply and drainage, gas transmission, agricultural irrigation, slurry transport, and protective conduits for electric and telecommunication cables.


Product Advantage

1 High-Capacity, Energy-Efficient Extrusion

Our line features a high-torque, deep-channel single-screw extruder specifically designed for HDPE/MDPE materials. It achieves stable output rates of 80-120 kg/h while reducing energy consumption by up to 15% through optimized screw design and barrel heating, ensuring cost-effective production of pressure pipes and gas conduits.


2Advanced IBC Cooling for Superior Pipe Quality

Equipped with an Internal Bubble Cooling (IBC) system, the line precisely controls pipe dimensions and improves inner wall smoothness. This system ensures consistent wall thickness with tolerances within ±2%, critical for achieving high-pressure ratings (up to PN25) and long-term structural integrity.


3 Fully Automated Synchronized Control

An integrated PLC system synchronizes extrusion speed, haul-off tension, and cutting with precision. The servo-driven caterpillar haul-off maintains stable pulling force, while the orbital cutter achieves length accuracy within ±1 mm. This automation guarantees uniform pipe quality and minimizes human error.


4 Durability with Low Maintenance Design

Built with wear-resistant screws, nitrided barrels, and heavy-duty haul-off tracks, the line supports 24/7 continuous operation. Key components are rated for over 20,000 hours of service, and the modular design simplifies maintenance, ensuring high uptime and reduced lifecycle costs.


5 Versatility for Multi-Layer Pipe Production

The modular design allows integration of co-extrusion units for producing multilayer pipes (e.g., barrier layers for gas pipes). It supports quick size changes for diameters ranging from 20 mm to 1200 mm, enabling flexible adaptation to diverse market demands.


Technical Parameters

ParameterTypical ValueNotes
Material GradePE80 / PE100HDPE resin conforming to ISO 4427 / EN 12201
SDR RangeSDR11 – SDR33Determines pressure capacity
Pressure RatingPN6 – PN20Up to 2.0 MPa depending on SDR
Diameter Range16 mm – 1600 mmCoiled or straight lengths
ColorBlack (with blue or yellow stripes)Blue for water, yellow for gas
Joining MethodButt fusion / Electrofusion / Socket fusionLeak-proof joint connection


Product Uses

1. Municipal Water and Gas Distribution Networks

This production line manufactures high-strength, corrosion-resistant PE pipes for urban water supply, natural gas distribution, and sewage systems. The pipes' flexibility and leak-proof jointing ensure reliable long-term performance in underground and trenchless installations.


2. Agricultural Irrigation and Drainage Systems

The line produces durable, cost-effective pipes for farmland irrigation, water-saving drip systems, and drainage projects. Their resistance to chemicals and UV radiation makes them ideal for long-term outdoor use in various agricultural environments.


3. Industrial and Mining Applications

It supplies pipes for transporting industrial water, slurries, and mild chemicals in factories and mines. The abrasion-resistant and pressure-rated pipes support demanding operations, including tailing lines and compressed air systems.


4. Geothermal and Renewable Energy Projects

The pipes are used in ground-source heat pump systems for geothermal energy exchange. Their thermal stability and flexibility allow efficient installation in vertical boreholes or horizontal loops for sustainable heating and cooling solutions.


FAQ

FAQ
  • Q: What is the maximum pipe diameter and pressure rating this line can produce?
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    A: This line can produce PE pipes with diameters from 20mm to 1200mm, suitable for various applications. Pressure ratings can reach up to PN25 (SDR11), meeting standards for gas and high-pressure water transmission, depending on material grade and wall thickness.
  • Q: How fast is the production speed, and what is the estimated daily output?
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    A: Production speed varies by pipe size. For a standard 110mm diameter pipe, the output speed is typically 1.0-1.5 meters/minute. In continuous operation, daily output can reach 3-6 tons, ensuring efficient supply for large-scale projects.
  • Q: Can this line produce both single-layer and multi-layer pipes?
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    A: Yes. The modular design allows integration of co-extrusion units to produce multi-layer pipes, such as those with barrier layers for gas distribution. Switching between single-layer and multi-layer production involves straightforward configuration adjustments.
  • Q: What type of raw material is suitable, and can recycled material be used?
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    A: The line processes various PE grades, including HDPE and MDPE. It can utilize a controlled percentage of high-quality recycled PE material, often up to 20-30%, without compromising key performance standards, depending on end-use requirements.
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